Manufacturing / Production Technology, Hardware & Services


Automated soldering system

11 October 2017 Manufacturing / Production Technology, Hardware & Services

The new WTBR 1000 automated soldering system from Weller features a double drawer system allowing a much higher process throughput, improving productivity and flexibility while preventing any system downtime and unnecessary costs. Due to it being a fully enclosed system with an integrated fume extraction system (LL150), the system protects the operator, the workpiece (PCB) and the machine from dangerous contaminants which are a by-product of all soldering processes.

Ultra adjustable positioning of soldering iron and solder wire ensures precise soldering tasks. The robot can be mounted as a standalone unit on a frame or on a workbench – the bench-mounted robot model can be located near the production area and easily moved to other locations. It is possible to lock the drawers to have a large working area, and customer-specific fixtures can be provided. Automated tip cleaning system effectively reduces residue build-up for consistent process control and improved tip life.

The robust and sturdy construction ensures precise and repeatable motion. This automated soldering solution ensures that no sudden movements or vibrations negatively affect the workpiece, the components or the tools. The solder feeder is designed to be in close proximity to the PCB, and the solder wire is pulled (rather than pushed, as is the conventional practice) through the feeder tube. The WTBR 1000 is equipped with Weller’s finest Technology Line soldering tools to guarantee precision and reliability in soldering.

The system features camera technology for precise positioning and data capturing, and is operated by software that is easy to learn without any time loss or unnecessary training expenses.

For more information contact Allan McKinnon & Associates, +27 (0)11 704 3020, info@testerion.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Clean soldering tips in one second
Testerion Manufacturing / Production Technology, Hardware & Services
Weller has introduced the new WATC100 soldering tip cleaner which can clean soldering tips and desoldering tweezers quickly, efficiently and safely.

Read more...
Yamaha Robotics releases 3D hybrid AOI
Truth Electronic Manufacturing Manufacturing / Production Technology, Hardware & Services
With a 25-megapixel high-resolution camera, the AOI achieves approximately 1,6 times faster speed than previous models.

Read more...
Next gen high-speed modular mounter
Truth Electronic Manufacturing Manufacturing / Production Technology, Hardware & Services
This new addition is a next-generation, compact, high-speed modular mounter with space-saving qualities, and provides a combination of component compatibility and versatility.

Read more...
Modern vision systems in manufacturing
Manufacturing / Production Technology, Hardware & Services
Using an intelligent vision system provides a proactive approach, which helps prevent faulty products from reaching the market, thereby reducing customer complaints and minimising recall costs.

Read more...
Designing and manufacturing robust enclosures for extreme environments
Editor's Choice Manufacturing / Production Technology, Hardware & Services
The lifecycle of robust edge devices starts with design, and all aspects, including electronic components, packaging, shipping, installation, and servicing needs to be considered at the design stage to ensure that an edge device can operate in the environment it is intended for.

Read more...
Maximising soldering iron tip life
Vepac Electronics Manufacturing / Production Technology, Hardware & Services
During the soldering process, the soldering iron tip undergoes physical changes. These changes, over time, affect the ability of the soldering iron tip to make quality solder connections, and can decrease an operator’s performance.

Read more...
White residues on the assembly
Electronic Industry Supplies Manufacturing / Production Technology, Hardware & Services
When white residues suddenly appear on assemblies for unknown reasons, the customer is often confused – and the first idea is often the same: something must be wrong with the cleaner. But this is only the cause in extremely rare cases.

Read more...
Reducing solder paste spatter during reflow
Techmet Editor's Choice Manufacturing / Production Technology, Hardware & Services
Splash is a problem that solder paste will inevitably encounter during the welding process, and distinguishing between spatter and solder ball is the first step in solving the problem.

Read more...
Issues surrounding foam when cleaning
MyKay Tronics Manufacturing / Production Technology, Hardware & Services
Foam is a common issue in the electronic cleaning world, and this article lists the common issues and solutions to preventing foam build up.

Read more...
Clean soldering tips in one second
Allan McKinnon & Associates Manufacturing / Production Technology, Hardware & Services
Weller has introduced the new WATC100 soldering tip cleaner that can clean soldering tips and desoldering tweezers efficiently and safely in just one second.

Read more...