3D AOI system for high-end electronics assembly

27 October 2021 Manufacturing / Production Technology, Hardware & Services

The ISO-Spector M2 is a new full 3D AOI system with artificial intelligence (AI) for high-end electronics assembly.

A fast-to-program solution, the Mek (Marantz Electronics) machine features advanced hardware specifications and introduces a convenient and fast automatic programming method while achieving production-ready inspection results with very short cycle times.

The system builds on the popular Mek M1 AOI. Inspection performance and speed have been greatly improved while improving convenience and functionality. By adopting a completely redesigned chassis, the M2 can accommodate larger boards (510 x 460 mm) and an optional angular camera in a significantly smaller machine footprint. The newly developed conveyor system with pneumatic drives minimises PCB transport, reducing handling times by 27%.

Hardware and software optimisations deliver 20% faster inspection times, with the optical unit featuring a high-resolution (25 MP) camera with advanced lens optics, large field of view (69 x 69 mm) and four multi-frequency Moiré projectors. With the optional 8 micron lens, the system is able to reliably inspect 0201 metric (008004”) components and solder joints.

The programming of the ISO-Spector M2 is fast, easy and programmer-independent. Programming takes just half the time of the system’s predecessor thanks to changes to the way the data is imported and enhanced automatic component package recognition. ODB++ files can now be loaded in a single step.

The AI learns the production process values of assembled and reflowed PCBs and then recognises defects based on hundreds of pre-set parameters. This is particularly significant in the inspection of solder joints, which are typically the most difficult and time consuming to program in AOIs. Offline programming is possible and a new auto debugging function minimises programmer intervention during production.

Smart factories demand that all systems in the production line are connected not only ‘horizontally’ but also ‘vertically’ through data management centres (servers, cloud, etc.) and communicate with each other via MES or ERP systems to improve operations. The ISO-Spector M2 integrates fully with Industry 4.0 specifications via the FIBER system for classification, repair, traceability and SPC and is compatible with integrated line management systems such as Panasonic iLNB and Fuji Nexim. Next-generation standards support like IPC-CFX and SEMI SMT-ELS allows users to analyse information from the inspection machine and the entire production line to inform the user when to perform predictive maintenance.

All ISO-Spector M2 systems are equipped with sophisticated computer backup systems which guarantee that high-volume production can continue without interruption.

Further reading:

Weller limited Black Edition soldering station
Testerion Manufacturing / Production Technology, Hardware & Services
Weller’s WE1010 Black Edition Soldering Station is a premium limited-edition soldering station.

Read more...

---

Quick and easy shielding
Würth Electronics South Africa Electronics Technology Manufacturing / Production Technology, Hardware & Services
Würth Elektronik expands its EMC product portfolio with nanocrystalline WE-FNCS sheets.

Read more...

---

Smarter local buying could reboot South Africa’s manufacturing sector
Manufacturing / Production Technology, Hardware & Services
With smarter localisation, clearer procurement rules and a more deliberate industrial strategy, public spending could again become a powerful engine for rebuilding factories, expanding supply chains and restoring confidence in South Africa as a place that makes things.

Read more...

---

The effect of seasonal changes on ESD performance in South Africa
Actum Editor's Choice Circuit & System Protection Manufacturing / Production Technology, Hardware & Services
Electrostatic discharge performance is influenced by several environmental factors, with relative humidity being one of the most important. This is particularly relevant in South Africa, where seasonal changes can result in significant differences in humidity levels.

Read more...

---

High precision in-line conformal coating inspection system
MyKay Tronics Manufacturing / Production Technology, Hardware & Services
Conformal coating is widely used to protect electronics from moisture or other environmental hazards. It is critical to know if coatings are properly applied; covering what is meant to be covered and not covering what should be exposed.

Read more...

---

Soldering day highlights
Manufacturing / Production Technology, Hardware & Services
JAPAN UNIX has published a new event report and highlight video from their UNIX SOLDERING DAY 2026 in Hungary. This event reflects on their commitment to supporting manufacturers not only through soldering automation systems, but also through technical education, live demonstrations, hands-on training, and practical engineering know-how.

Read more...

---

Clearing the Static: Electrostatic Discharge
Actum Manufacturing / Production Technology, Hardware & Services
A cordless ESD (Electrostatic Discharge) wrist strap does not work by grounding the person in the same way as a traditional wired wrist strap. Instead, it works by reducing or balancing the static charge on your body so that you are less likely to discharge electricity into sensitive electronic components.

Read more...

---

Engineering trust in South Africa’s SMT sector
ZETECH ONE Manufacturing / Production Technology, Hardware & Services
From a small Johannesburg start-up to a trusted SMT technology partner, Zetech One has spent four decades helping South African electronics manufacturers improve production quality, efficiency and reliability.

Read more...

---

The new reality of PCB material supply
Jemstech Editor's Choice Manufacturing / Production Technology, Hardware & Services
How resilient manufacturing strategies are helping OEMs navigate a changing global supply chain.

Read more...

---

Streamlining Device Programming with the AutoBee-D1
Vepac Electronics Manufacturing / Production Technology, Hardware & Services
The AutoBee-D1 desktop automated programmer is designed to simplify the programming of devices, while delivering consistent accuracy, high throughput and reduced manual intervention.

Read more...

---