Interconnection


The making of low-PIM coaxial cable assemblies

30 April 2019 Interconnection

Modern complex multi-carrier communication systems such as these are now incredibly wideband and support a plethora of wireless standards, such as Wi-Fi, cellular, military, government, public safety and emergency bands. And there is only an expanding number of sub-6 GHz wireless standards and technologies, including Internet-of-Things (IoT) devices, new 5G-NR sub-6 GHz services, TV white space (TVWS) devices, and more.

Many of these standards cover frequencies that, if mixed by passive means, would cause distortion in any of the other bands. The greater the bandwidth of a system, the more potential for PIM distortions to cause reduced throughput, loss of service, and even system failures.

Hence, low-PIM coaxial cable assemblies comprised of both low-PIM cable and low-PIM connectors are being employed more often as jumpers and interconnects between wireless system components. The value of low-PIM cable assemblies is that they are tested, and hopefully certified, for low-PIM operation. If installed correctly in a system that is also otherwise designed for low-PIM performance, these interconnect shouldn’t add any significant PIM and mitigate the distortion that would normally be contributed by cables with a higher PIM rating.

The construction of a low-PIM cable assembly typically involves three main parts: the two end connectors and the coaxial cable itself. Each of the end connectors – commonly DIN 7/16, 4.3-10, Type N and 4.1/9.5 for communication system applications – should be low-PIM rated and include hardware to attach to the coaxial cable that also facilitates a low-PIM installation.

As any additional connections could lead to an increased level in system PIM, connectors should be chosen that eliminate the need for adaptors at either end. This may require male-to-male or male-to-female connectors, or a different connector type and gender on each end.

Cable assemblies with different connector types are commonly known as between-series, where cable assemblies with the same connector type are known as in-series. Moreover, right-angle adaptors are often used in confined and difficult installation situations. However, using low-PIM and right-angle connectors for the cable assembly could lead to better PIM performance than relying on additional right-angle adaptors.

The coaxial cable should also be low-PIM rated, and also satisfy building code requirements. For building codes, UL910 ratings for plenum coaxial cables meet most building code requirements. Often low-PIM coaxial cables are made of solid inner and outer conductors, as solid conductors tend to perform better in low-PIM applications than braided.

As solid conductors are less flexible, it is also common to have corrugated outer conductors to enable some flexibility and to ease installation. A solid outer conductor also provides better shielding than braided conductors, which could be useful in installations with a dense number of services and connections and nearby transmitters.

Lastly, the assembly of the complete cable needs to be done in a way that ensures low-PIM operation, and testing is also necessary to ensure that any manufacturing defects in any of the components or assembly process don’t produce a failing unit. Having the PIM performance listed on the cable can make installation much easier when evaluating the overall system’s PIM performance, especially during troubleshooting.

For more information contact Andrew Hutton, RF Design, +27 21 555 8400, [email protected], www.rfdesign.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Designing with PCIe
Spectrum Concepts Editor's Choice Interconnection
PCI Express has become the backbone of modern high-performance systems with each new generation promising higher bandwidth, but that performance comes with a cost.

Read more...
Connectivity solutions for hydrogen technologies
Hiconnex Interconnection
As the production distribution and utilisation of hydrogen continue to scale, connectivity becomes a key enabler for efficient energy transmission, data communication, and system control.

Read more...
Robust single-pole power connectivity
Hiconnex Interconnection
Designed for cable-to-cable and cable-to-equipment use, Radiall’s single-pole power connector support current ratings from 250 A to 750 A and operating voltages up to 1000 V AC or DC.

Read more...
M12 push-pull connectors
IOT Electronics Interconnection
Phoenix Contact’s M12 push-pull connectors with internal locking set a new benchmark for fast, secure, and space-saving connectivity in industrial automation.

Read more...
Versatile outdoor waterproof connectors
Vepac Electronics Interconnection
The LP-20 outdoor waterproof connector series offers a versatile range of rugged, circular connectors with 2, 3, 4, 5, 7, 8, 9, 12 and 14-pin configurations.

Read more...
Comprehensive range of data connectors
IOT Electronics Interconnection
Phoenix Contact’s comprehensive range of data connectors provides reliable connection solutions for modern networked applications across industrial, infrastructure, and commercial environments.

Read more...
Compact inline connector for aerospace
Hiconnex Interconnection
Radiall’s Small Inline Connector series is a fully qualified wire-to-wire solution designed to simplify harness creation, installation, and modification in aerospace applications.

Read more...
Compact hybrid power storage connector
IOT Electronics Interconnection
Phoenix Contact has introduced a new hybrid connector for electrical energy storage systems, designed to combine power, signal, and data transmission in a single, compact interface.

Read more...
MIL-spec connector series
Future Electronics Interconnection
The MIL-HD2 connector series from Amphenol is the company’s next-generation, SOSA-aligned solution engineered to meet the most demanding requirements of modern military embedded systems.

Read more...
DC connectors approved for 2000 V
IOT Electronics Interconnection
Phoneix Contact’s Sunclix DC connectors are now approved for system voltages of up to 2000 V in accordance with TÜV Rheinland’s new test specification, opening the door to higher-voltage PV designs and reduced system costs.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved