Array package rework system has superior vision capability
19 May 2004Manufacturing / Production Technology, Hardware & Services
When it comes to reworking BGAs, CSPs, land grid arrays (LGAs), micro SMDs, micro-lead frames (MLFs) and bumped chip components, an important key to success is vision: the ability to see, align and accurately place components. According to Metcal, it is here that its APR-5000 Array Package Rework System excels. The system incorporates Metcal's exclusive integral vision system that makes accurate component placement easy to achieve, allowing operators to simultaneously view the topside of the PCB and a superimposed image of the underside of the component.
It has micrometer adjustment so that images can be accurately aligned in the x, y and theta axes prior to placement. In addition, integrating the vision system with the machine's software eliminates the need for multiple monitors.
The APR-5000 was developed in direct response to current production needs and future industry trends. The system is ergonomically designed to occupy the minimum bench footprint. In addition, the rework system uses standard mains voltages and self-contained pumps rather than special wiring and shop air. This allows the system to be set up and moved to any bench, rather than having to be fitted/plumbed in by an engineer.
To help guarantee uniformity and higher process yields, the APR-5000 Array Package Rework System has an integrated placement and reflow head that moves to the correct position for rework, eliminating the need for PCB movement during the process. The PCB is also centralised relative to the pre-heater for superior uniformity of PCB temperature during rework. Capable of handling boards up to 229 x 254 mm with a placement accuracy to 0,025 mm and interconnection pitches as low as 0,3 mm, the APR-5000 Array Package Rework System is ideal for reworking smaller PCBs such as cellphones and laptop computers.
Metcal has designed the APR-5000 Array Package Rework System for the long term, with the ability to pre-heat boards uniformly even with lead-free solders, and deliver the higher solder melt temperatures necessary to rework lead-free assemblies that is soon to become mandatory.
The ultimate range for design and repair RS South Africa
Manufacturing / Production Technology, Hardware & Services
Whether adapting existing systems or maintaining essential equipment, design and repair play a crucial role in ensuring efficiency and longevity.
Read more...Next-generation SPI and AOI series Techmet
Manufacturing / Production Technology, Hardware & Services
Saki Corporation has launched its next-gen series for SPI and AOI featuring a modular design for enhanced inspection efficiency and automation.
Read more...Yamaha’s Advanced Safety Package eases factory-safety Truth Electronic Manufacturing
Manufacturing / Production Technology, Hardware & Services
Yamaha Robotics SMT Section has extended availability of the Advanced Safety Package, which contains optional features to elevate printer and mounter safety above and beyond mandatory levels.
Read more...Case Study: Siemens Valor automation solution ASIC Design Services
Editor's Choice Manufacturing / Production Technology, Hardware & Services
Electronics manufacturer BMK used Siemens Valor to enhance accuracy and speed up bill-of-materials quotations.
Read more...The factory beat Electronic Industry Supplies
Manufacturing / Production Technology, Hardware & Services
Change is the only constant across today’s complex manufacturing landscape. The surge of digital transformation, spearheaded by Industry 4.0, has redefined how factories operate, build, and evolve.
Read more...Microtronix powers up 2025 with smart meter production for Eskom Microtronix Manufacturing
Manufacturing / Production Technology, Hardware & Services
Microtronix has kicked off 2025 with a significant milestone: the production of smart meters for Eskom, designed to assist customers with load reduction initiatives.
Read more...Reliable X-ray inspection system MyKay Tronics
Manufacturing / Production Technology, Hardware & Services
Inspecting long PCBs that are often used in sectors like telecommunications, automotive, and energy, where high reliability is required, presents several unique challenges.
Read more...G-Tera high-speed SMT printer Techmet
Manufacturing / Production Technology, Hardware & Services
The new generation of automatic printing presses from GKG, the all-new G-Tera, is equipped with a 3,0-megapixel LIGHT-Bolt CCD camera, an upgraded conveyor system, and an enhanced printing system.
Read more...Extending AI assistance in AOI Yamaha Motor Europe N.V.
Manufacturing / Production Technology, Hardware & Services
Artificial Intelligence is renowned for image recognition and classification skills, suggesting a great fit with the objectives of automatic optical inspection.
Read more...Design & Repair range from RS Pro RS South Africa
Manufacturing / Production Technology, Hardware & Services
The launch of the new RS PRO Design & Repair range caters to a wide array of industries, including discrete and process manufacturing, energy & utilities, facilities management, and intralogistics.
printer friendly version