Interconnection


Connector redesign enables smaller footprint and high-density or high-current variations

18 May 2005 Interconnection Products & Solutions

Erni, a leader in the area of SMT assembly - is continuing to design and improve its popular 1,27 mm pitch surface mount connector (SMC) family. This complete redesign is also backwards compatible.

With a corresponding design layout, the high-density SMC connectors can reliably transmit differential signals at data rates of up to 2,5 Gbps. The SMC model range is ideally suited for diverse mezzanine, board-to-board, and board-to-cable applications in industrial automation, telecom, and datacom applications. For example, these SMC connectors have been certified for the new Airbus 380.

Besides the SMT versions, the SMC connectors are also available in press-fit versions for certain applications (such as rear I/O connections on the rear side of backplanes), and in IDC versions for easy connection of flat ribbon cables with a pitch of 0,635 mm. Consequently, they lend themselves to hybrid processing techniques.

The primary design criteria for the SMC series are a double-sided design of the female contact (ERNI Type 6) for good RF characteristics, heat-resistant insulation bodies (with polarisation, pre-centring and optional coding), superior mating reliability due to long wipe lengths, and two solid-metal SMT mounting brackets.

Various profiles and configuration

For variable module design, one often needs to vary the board-to-board stacking heights. Thus, besides the standard versions (8,2 and 9,0 mm), Erni SMC models also offer low-profile versions (6,2 and 6,7 mm). By combining male and female connectors with different assembly heights, it is possible to implement any PCB stacking height between 8,0 and 14,0 mm. Long wipe lengths ensure that mating quality is maintained for all intermediate sizes. PCBs can be connected together using the straight male and female SMC connectors with 12, 26, 50, 68 and 80 pins. And, PCBs can be connected to the backplane using a right-angle version of the SMC connector. Since all versions are available in inverted versions, any conceivable board-to-board configuration is possible.

Male and female connectors are supplied in tape-on-reel packaging for automatic SMT assembly. The SMC connectors have a large lock-in range that is specified at ±0,7 mm or ±4° in the longitudinal and ±2° in the transversal direction. Additional design features for fully automated assembly are: a black insulating body for rapid and reliable visual recognition, a pre-assembled mounting hood for easy pick-and-place, and sturdy SMT mounting brackets made of metal.

Future plans

Erni has revealed that over the next few months it will redesign the complete SMC family with different termination techniques. The purpose of these measures is to achieve further production improvements, generate new variants that require a smaller footprint on the board, and develop high-density or high-current variations. Increased mechanical stability and quality in accordance with the company's new philosophy with regard to mounting and stamping technology is an additional criterion. For future developments for customers, the new design makes it possible to double the number of pins without increasing size requirements.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Connectors for the Smart Factory
Spectrum Concepts Interconnection
[Sponsored] Designing networks for the smart factory can seem daunting, but the solutions are already available with Samtec providing a comprehensive range of interconnect technologies tailored to the demands of the modern factory.

Read more...
Mouser shares expert design solutions for advanced robotics development
Interconnection
Mouser Electronics has announced a new interactive eBook, ‘The Electric Workforce’, in collaboration with electronics manufacturer and connectivity innovator, Molex.

Read more...
Clearing the Static: ESD training in the workplace
Actum Circuit & System Protection
To protect sensitive electronic components, A structured, consistent, and sustainable ESD training program is essential.

Read more...
Explosive zone connectors
Interconnection
The connector series design by Glenair is optimised for fast and easy crimp-contact wire termination, with ample wiring space in the cable housing and accessory hardware.

Read more...
Reliable photovoltaic adapter set
Phoenix Contact Interconnection
Phoenix Contact’s PV-AS-MC4/6-150-MN-SET1 is a high-performance photovoltaic adapter set designed to bridge SUNCLIX connectors with MC4 connectors.

Read more...
Liquid cooling connectors improve thermal management
Startech Industrial Interconnection
The leak-free design and high flow rate of both series from Amphenol make the connectors ideal for high-reliability equipment that employ liquid cooling.

Read more...
Multi-config connector series
Future Electronics Interconnection
Hirose Electric’s DF11 Series is a versatile 2,0 mm pitch, double-row board-to-wire connector designed to simplify a wide range of connection needs.

Read more...
Ultra-rugged connector
Hiconnex Interconnection
Radiall has introduced a new connector for ribbon fibre connections called Fortero to provide proven performance in high-vibration, high-impact, and extreme environments.

Read more...
Innovative D-Sub PushPull hood
Hiconnex Interconnection
HARTING has launched its new D-Sub PushPull housings, designed to improve efficient and process-safe handling by transforming a well-known connector family into a simplified solution.

Read more...
High-density multicoax assemblies
RFiber Solutions Interconnection
Withwave’s high speed and high-density multicoax cable assemblies provides a wide range of multiple coax connectors and flexible cable assemblies.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved