31 July 2024Manufacturing / Production Technology, Hardware & Services
Pursuing higher speeds in production and manufacturing requires a wide range of up-to-date technologies, ranging from hardware design to development of the image processing software. Optimising parts such as cameras and processed image data, and coordinating each component’s operation, are vital to a correctly functioning high-speed system.
Saki develops all products and key technologies in-house, allowing for the extensive optimisation of hardware and software of their automated optical inspection (AOI) systems.
The company’s latest AOI and AXI (automated X-ray inspection) has an expanded field of view size allowing for imaging with a smaller field of view. This allows an optimised optical system to achieve 4500 mm2/s with the 8 µm camera, and 7000 mm2/s using the 15 µm camera. With optimisation of both the wide-area imaging detector and image processing, AXI machines have reduced takt time by up to 50% compared to the previous model.
Saki’s solutions have also been upgraded to incorporate a highly stable biaxial structure for the camera gantry. Combined with the ultra-rigid frame and fully closed-loop motor drive, this ensures exceptional stopping position accuracy. This hardware structure allows high-definition images to be captured, even when the optical head is moved at high speeds.
The custom software developed in-house provides advanced image processing from basic imaging to 3D image rendering. Processing is performed alongside imaging to speed up cycle times and reduce unnecessary waiting time. Both AOI and SPI use the same software, and the AXI rendering of 3D images and CT calculations for X-rays also benefit from the software developed in-house for full hardware integration.
Why South African manufacturers must rethink device programming
Manufacturing / Production Technology, Hardware & Services
[Sponsored] As South Africa positions itself as a fast-growing player in global electronics manufacturing, an often overlooked yet critical phase in the production lifecycle is coming into focus: device programming.
Read more...Find high-quality flex and rigid-flex PCBs at PCBWay PCBWay
Manufacturing / Production Technology, Hardware & Services
[Sponsored] Flex and rigid-flex PCBs are widely used across various industries due to their unique combination of flexibility, durability, and design versatility. Among the leading providers, PCBWay stands out for its exceptional quality services.
Read more...The ultimate range for design and repair RS South Africa
Manufacturing / Production Technology, Hardware & Services
Whether adapting existing systems or maintaining essential equipment, design and repair play a crucial role in ensuring efficiency and longevity.
Read more...Next-generation SPI and AOI series Techmet
Manufacturing / Production Technology, Hardware & Services
Saki Corporation has launched its next-gen series for SPI and AOI featuring a modular design for enhanced inspection efficiency and automation.
Read more...Yamaha’s Advanced Safety Package eases factory-safety Truth Electronic Manufacturing
Manufacturing / Production Technology, Hardware & Services
Yamaha Robotics SMT Section has extended availability of the Advanced Safety Package, which contains optional features to elevate printer and mounter safety above and beyond mandatory levels.
Read more...Case Study: Siemens Valor automation solution ASIC Design Services
Editor's Choice Manufacturing / Production Technology, Hardware & Services
Electronics manufacturer BMK used Siemens Valor to enhance accuracy and speed up bill-of-materials quotations.
Read more...The factory beat Electronic Industry Supplies
Manufacturing / Production Technology, Hardware & Services
Change is the only constant across today’s complex manufacturing landscape. The surge of digital transformation, spearheaded by Industry 4.0, has redefined how factories operate, build, and evolve.
Read more...Microtronix powers up 2025 with smart meter production for Eskom Microtronix Manufacturing
Manufacturing / Production Technology, Hardware & Services
Microtronix has kicked off 2025 with a significant milestone: the production of smart meters for Eskom, designed to assist customers with load reduction initiatives.
Read more...Reliable X-ray inspection system MyKay Tronics
Manufacturing / Production Technology, Hardware & Services
Inspecting long PCBs that are often used in sectors like telecommunications, automotive, and energy, where high reliability is required, presents several unique challenges.
Read more...G-Tera high-speed SMT printer Techmet
Manufacturing / Production Technology, Hardware & Services
The new generation of automatic printing presses from GKG, the all-new G-Tera, is equipped with a 3,0-megapixel LIGHT-Bolt CCD camera, an upgraded conveyor system, and an enhanced printing system.
printer friendly version