Manufacturing / Production Technology, Hardware & Services


Accurate high-speed component inserter

EMP 2024 Electronics Manufacturing & Production Handbook Manufacturing / Production Technology, Hardware & Services

Universal Instruments’ Value Series brings cost-effective intelligence, ease of use, and simplicity to back-end electronics assembly automation. The Omni Inserter leverages a linear motor positioning system and a host of intelligent features to deliver accurate, high-speed insertion of axial, radial and other odd-shaped components.

It supports a range of feeder types, and features an active clinch and controlled insertion force. The Omni Inserter provides single-process efficiency to complement multi-process cells and maximise line utilisation, while minimising floor space requirements.

The unit incorporates four upward-looking cameras utilising AI and AOI vision algorithms for placement checking, which improves pin positioning and reduces background interference. A best-fit insertion algorithm compensates for PCB positioning and component pin variations, increasing the insertion rate to greater than 99,5%.


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