Reflow oven control software

29 January 2014 Manufacturing / Production Technology, Hardware & Services

RO-CONTROL and RO-SOFT from Essemtec are state-of-the-art software packages for simulation, control and documentation of reflow and curing ovens and processes. Operators, process engineers and quality managers can benefit from the advanced functionality of the new version 7.

Beginning January 2013, all new Essemtec reflow ovens from the RO300 and RO400 series are delivered with RO-CONTROL 7 and RO-SOFT 7. Both software packages require Windows 7 and can be upgraded from older versions.

RO-CONTROL 7 controls and regulates oven parameters such as zone temperatures, feed rate and conveyor width. Depending on the oven model, the software can automatically setup an oven and start production when ready. Therefore, a product changeover is a quick and secure task.

Thanks to the new graphical interface, the operation of the reflow oven has become much easier and safer. Status messages are now displayed graphically, and both incoming and outgoing boards are monitored. The auto-save feature regularly snapshots temperature and speed values in a CSV type file.

All operator actions are logged and software modules can be released to specific individuals. For example, a specialist with appropriate authorisation may create or modify soldering programs, add solder paste data, or change SMEMA interface settings.

Process engineers will appreciate the new simulation tool for temperature profiles. Based on temperature settings, product data and throughput expectations, RO-CONTROL can simulate the expected temperature profile. The simulated profile can be graphically compared to measured values and solder paste specifications.

The temperature profile simulation tool is based on long-time experience and delivers very realistic results. In flexible manufacturing, where the series are typically small and material for testing is rare, the profile simulator is the best tool to evaluate the right settings quickly.

RO-CONTROL 7 and RO-SOFT 7 can measure real temperature profiles directly on the PCB using thermocouples. The measurements can be used for documentation or to verify simulations. Multiple measurements can be overlaid to detect deviations. All data can be exported as CSV and graphics.

RO-CONTROL 7 is available as an option for RO300FC and RO400FC reflow ovens from Essemtec. The measurement module RO-SOFT 7 is part of RO-CONTROL 7 but is also available as standalone software. Additionally, there is a version of RO-SOFT for the semiautomatic RO-06 batch reflow oven.

For more information visit www.essemtec.com

Further reading:

Find high-quality flex and rigid-flex PCBs at PCBWay
PCBWay Manufacturing / Production Technology, Hardware & Services
[Sponsored] Flex and rigid-flex PCBs are widely used across various industries due to their unique combination of flexibility, durability, and design versatility. Among the leading providers, PCBWay stands out for its exceptional quality services.

Read more...

---

The ultimate range for design and repair
RS South Africa Manufacturing / Production Technology, Hardware & Services
Whether adapting existing systems or maintaining essential equipment, design and repair play a crucial role in ensuring efficiency and longevity.

Read more...

---

Next-generation SPI and AOI series
Techmet Manufacturing / Production Technology, Hardware & Services
Saki Corporation has launched its next-gen series for SPI and AOI featuring a modular design for enhanced inspection efficiency and automation.

Read more...

---

Yamaha’s Advanced Safety Package eases factory-safety
Truth Electronic Manufacturing Manufacturing / Production Technology, Hardware & Services
Yamaha Robotics SMT Section has extended availability of the Advanced Safety Package, which contains optional features to elevate printer and mounter safety above and beyond mandatory levels.

Read more...

---

Case Study: Siemens Valor automation solution
ASIC Design Services Editor's Choice Manufacturing / Production Technology, Hardware & Services
Electronics manufacturer BMK used Siemens Valor to enhance accuracy and speed up bill-of-materials quotations.

Read more...

---

The factory beat
Electronic Industry Supplies Manufacturing / Production Technology, Hardware & Services
Change is the only constant across today’s complex manufacturing landscape. The surge of digital transformation, spearheaded by Industry 4.0, has redefined how factories operate, build, and evolve.

Read more...

---

Microtronix powers up 2025 with smart meter production for Eskom
Microtronix Manufacturing Manufacturing / Production Technology, Hardware & Services
Microtronix has kicked off 2025 with a significant milestone: the production of smart meters for Eskom, designed to assist customers with load reduction initiatives.

Read more...

---

Reliable X-ray inspection system
MyKay Tronics Manufacturing / Production Technology, Hardware & Services
Inspecting long PCBs that are often used in sectors like telecommunications, automotive, and energy, where high reliability is required, presents several unique challenges.

Read more...

---

G-Tera high-speed SMT printer
Techmet Manufacturing / Production Technology, Hardware & Services
The new generation of automatic printing presses from GKG, the all-new G-Tera, is equipped with a 3,0-megapixel LIGHT-Bolt CCD camera, an upgraded conveyor system, and an enhanced printing system.

Read more...

---

Extending AI assistance in AOI
Yamaha Motor Europe N.V. Manufacturing / Production Technology, Hardware & Services
Artificial Intelligence is renowned for image recognition and classification skills, suggesting a great fit with the objectives of automatic optical inspection.

Read more...

---