Interconnection


High-current wire-to-board connectors

5 October 2016 Interconnection

Hirose Electric has introduced the DF63 series to meet the increased requirement for small, high powered wire-to-board connectors offering advanced reliability for industrial equipment.

The main connector range consists of cable mount, female crimp sockets; and board mount, vertical and right angle male headers that can handle up to 15 A current rating. Waterproof and non-waterproof in-line versions have been added to the range (DF63W waterproof). The overall size has been designed with space saving in mind. The 3-position header, for example, only occupies 88 mm² approximate board space due to its small pitch.

Secure locking is guaranteed by the robust lock that gives a clear tactile click when mated. This confirms the connector is fully engaged, guaranteeing complete electrical and mechanical connection. The lock is on the centre of the housing to avoid uneven locking and cable entanglement, which is common with side locks. Furthermore, multiple connectors can be mounted closer together side by side.

The header features square male pin contacts that have a wide conductive surface area (1,14 mm each side) to carry the high current. Each contact is protected by housing walls to prevent them from short circuits and being touched. The cable mount female socket housing utilises crimp contacts that have a unique internal multi-point contact structure to ensure good contact wipe and high contact reliability.

The design of the housing base is tapered to allow resin sealing up to 5 mm high. The resin stopper, which is a step underneath the lock, stops the resin rising too far. Keying variations are available to prevent incorrect insertion when multiple connectors are used.

Available with between 1 and 6 contacts on 3,96 mm pitch, the connectors accept cables between #16 and #18 AWG, and are good for up to 30 mating cycles. Ideal applications are robots, medical devices, industrial machinery, smart meters, gaming equipment and home appliances.

For more information contact Barry Culligan, Otto Marketing, +27 (0)11 791 1033, [email protected], www.otto.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Understanding and controlling impedance in high-speed interconnects
Spectrum Concepts Interconnection
[Sponsored] As data rates move well into the hundreds of gigabits per second, success increasingly depends on an invisible but critical factor: impedance.

Read more...
Low profile spring-loaded connectors
Spectrum Concepts Interconnection
Mill-Max has announced the introduction of low-profile, surface mount additions to its 2 mm pitch spring-loaded connector range.

Read more...
Prefitted junction box solutions
Interconnection
Prepopulated junction boxes in popular terminal configurations, such as single- and three-phase, enhance convenience for both electrical wholesalers and contractors.

Read more...
Bulgin unveils new range of sustainable connectors
Avnet Abacus Interconnection
The Standard Vitalis Buccaneer range of waterproof connectors is a bio-based alternative to Bulgin’s flagship series, the Standard Buccaneer, offering the same technical performance with improved sustainability.

Read more...
Possible copper cable crisis looms as global demand soars
Interconnection
With the world requiring up to 3 billion metric tons of copper by 2050 to support green energy transitions and developing nations’ infrastructure, far exceeding the 23 million metric tons mined in 2024, pressure on supply chains is mounting.

Read more...
High-reliability spring-loaded interconnects
Spectrum Concepts Interconnection
These springs from Mill-Max are drop-in replacements for the standard springs, requiring no changes to the form or fit of the existing spring-loaded pins.

Read more...
Anoison PCB mount connectors for high-performance applications
Conical Technologies Interconnection
With its wide selection, Anoison provides PCB mount connectors that combine precision, durability, and cost-effectiveness across industries.

Read more...
Connectors for the Smart Factory
Spectrum Concepts Interconnection
[Sponsored] Designing networks for the smart factory can seem daunting, but the solutions are already available with Samtec providing a comprehensive range of interconnect technologies tailored to the demands of the modern factory.

Read more...
Mouser shares expert design solutions for advanced robotics development
Interconnection
Mouser Electronics has announced a new interactive eBook, ‘The Electric Workforce’, in collaboration with electronics manufacturer and connectivity innovator, Molex.

Read more...
Explosive zone connectors
Interconnection
The connector series design by Glenair is optimised for fast and easy crimp-contact wire termination, with ample wiring space in the cable housing and accessory hardware.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved