Manufacturing / Production Technology, Hardware & Services


Electrostatic discharge: Know thine enemy

EMP Handbook 2015 Manufacturing / Production Technology, Hardware & Services

What is ESD?

Electrostatic discharge (ESD) is the transfer of electrostatic charge between two objects caused by contact. While the discharge of energy resulting from this electron imbalance may be too minute for the human body to feel, it can nevertheless have serious consequences.

Familiar examples of ESD include the shock we receive when we walk across a carpet and touch a metal doorknob, or the static electricity we feel in winter from certain clothing. The threat of ESD looms everywhere in electronic work areas – floors, chairs, work surfaces, packaging materials, plastics and papers all give rise to static electricity.

ESD-safe foam mats are useful to hold ICs in place while protecting them.
ESD-safe foam mats are useful to hold ICs in place while protecting them.

Can ESD cause damage?

Yes. Many ESD events occur without a visible or audible spark. A relatively small electric charge is sufficient to damage sensitive electronic components, and even cause fires and explosions if the air contains combustible gasses or particles. Some devices may be damaged by discharges as small as 30 V.

These invisible forms of ESD can cause outright device failures and may affect the long-term reliability and performance of electronic devices. ESD damage can occur at any time – goods input, acceptance, production, assembly, testing, storing, packing, shipping or maintenance.

What can be done about ESD in the workplace?

Handheld static field meter.
Handheld static field meter.

Electrostatic protective areas (EPAs) that are free of static need to be created. An EPA is a defined space where no items or activities are able to cause damage to a sensitive device. An EPA needs to employ measures to prevent charging, such as avoiding highly charging materials, and taking care to remove static such as by grounding human workers and providing antistatic devices in the workplace.

What devices can be used to control ESD?

There are a number of devices available which can be used, and sometimes a combination of these needs to be used to be effective. These include wrist straps, conductive flooring, ESD shoes, ESD clothing, anti-static mats, ionisers and ESD-safe packaging materials.

How can ESD be tested in the workplace?

Handheld electrostatic instruments are useful to locate static charge problems; surface resistivity meters can test floors and bench mats. Actum Electronics conducts audits with a view to understanding what a customer’s specific requirements are and which ESD control measures should be put in place. Existing ESD protection systems need to be checked on a regular basis and customers need to be informed of their ESD status.

ESD flooring can be functional and aesthetically appealing too.
ESD flooring can be functional and aesthetically appealing too.

What types of ESD flooring are available?

Static dissipative (SD) flooring is a hard-wearing, homogenous contact sheet or tile floor covering which is chemically treated to discharge static electricity. Typical areas of use would be operating theatres, computer areas, instrument control rooms and production areas.

Electrostatic conductive (EC) floor coverings contain carbon and discharge electricity more quickly, so they can also be used in less controlled environments. In controlled environments, they would be used in sensitive electrical assembly areas as well as explosive manufacturing areas. As an example, Polyflor RoF flooring is predominantly carbon based and is used in explosive handling areas and in the mining industry.

Who needs ESD protection?

The medical, industrial, mining, manufacturing and electronics industries, as well as clean rooms, all require ESD protection. ESD control programmes are used by the military, hospitals and operating theatres, manufacturing areas and electronic production areas.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Clearing the Static: Staying grounded: Ensuring effective ESD control
Actum Electronics Circuit & System Protection
To maintain reliable electrostatic discharge control, regular testing and accurate measurement are essential, with grounding products and ESD testing equipment being vital.

Read more...
Find high-quality flex and rigid-flex PCBs at PCBWay
PCBWay Manufacturing / Production Technology, Hardware & Services
[Sponsored] Flex and rigid-flex PCBs are widely used across various industries due to their unique combination of flexibility, durability, and design versatility. Among the leading providers, PCBWay stands out for its exceptional quality services.

Read more...
Clearing the Static: ESD component safety in storage and transportation
Actum Electronics Circuit & System Protection
Conductive containers create a Faraday cage effect, safely channelling electrostatic charges away from the components inside.

Read more...
Film and mica capacitors
Actum Electronics Passive Components
By utilising various polymer dielectrics plastics, Exxelia film and mica capacitors meet most technical requirements and serve all functions from standard filtering to specialised applications.

Read more...
The ultimate range for design and repair
RS South Africa Manufacturing / Production Technology, Hardware & Services
Whether adapting existing systems or maintaining essential equipment, design and repair play a crucial role in ensuring efficiency and longevity.

Read more...
Next-generation SPI and AOI series
Techmet Manufacturing / Production Technology, Hardware & Services
Saki Corporation has launched its next-gen series for SPI and AOI featuring a modular design for enhanced inspection efficiency and automation.

Read more...
Yamaha’s Advanced Safety Package eases factory-safety
Truth Electronic Manufacturing Manufacturing / Production Technology, Hardware & Services
Yamaha Robotics SMT Section has extended availability of the Advanced Safety Package, which contains optional features to elevate printer and mounter safety above and beyond mandatory levels.

Read more...
Clearing the Static: Conductive foot, heel and shoe grounders
Actum Electronics Circuit & System Protection
Conductive foot, heel and shoe grounders are used in electrostatic discharge protected areas to provide a path to ground for static electricity.

Read more...
Case Study: Siemens Valor automation solution
ASIC Design Services Editor's Choice Manufacturing / Production Technology, Hardware & Services
Electronics manufacturer BMK used Siemens Valor to enhance accuracy and speed up bill-of-materials quotations.

Read more...
The factory beat
Electronic Industry Supplies Manufacturing / Production Technology, Hardware & Services
Change is the only constant across today’s complex manufacturing landscape. The surge of digital transformation, spearheaded by Industry 4.0, has redefined how factories operate, build, and evolve.

Read more...